Cooling System Connector

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Cooling System Connector
Details
The Cooling System Connector connects aluminum pipes in the air conditioning system. It carries R134a or R1234yf refrigerant. We use 3003 or 6063 aluminum for the connector. We draw the inner hole using a cold drawing process. This process creates a smooth internal surface that helps reduce flow resistance. We also add anti-loosening features such as flanges and grooves. These features help the hose clamp stay securely in place. Our product remains secure under vibration and pressure changes.
Category
Automotive Thermal Management Parts
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Description

Cooling System Connector

 

 

Parameter

Specification / Range

Material Options

3003 Aluminum, 6063 Aluminum

Refrigerant Compatibility

R134a, R1234yf

Key Test

Burst pressure ≥ 3× design value

Thermal Cycle Test

-40°C to 100°C, 500 cycles with no leaks

Size Range

Custom per drawing (inch or metric supported)

product-800-800
01.

Leak-Proof Joint for A/C Lines

The Cooling System Connector connects aluminum pipes in the air conditioning system. It carries R134a or R1234yf refrigerant. We use 3003 or 6063 aluminum for the connector. We draw the inner hole using a cold drawing process. This process creates a smooth internal surface that helps reduce flow resistance. We also add anti-loosening features such as flanges and grooves. These features help the hose clamp stay securely in place. Our product remains secure under vibration and pressure changes. The design helps prevent refrigerant leaks during long-term use.

02.

Burst and Thermal Cycle Testing

We perform burst pressure tests on every batch. The burst pressure reaches three times the design value. This provides an additional safety margin for the system. We also perform thermal cycle tests by heating the connector to 100°C and cooling it to -40°C. We repeat the cycle 500 times. Our Cooling System Connector shows no leaks after this test. This result demonstrates the material's ability to withstand repeated temperature changes. We also perform pressure cycling tests to simulate actual operating conditions.

product-800-800
product-800-800
03.

Global Specs and Export Packaging

We accept drawings in both English and Chinese. Our engineers can work with either inch or metric dimensions. We add reflective labels and batch traceability codes to each connector. These codes help you identify the parts in your warehouse. Our Cooling System Connector is exported to multiple countries. We pack the connectors with moisture-proof paper and desiccant for sea transportation. This packaging helps prevent condensation damage during long voyages. We also provide complete customs documents to support smooth clearance.

 

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